TOP BENEFITS OF USING A FIBER DRAW TOWER

Intermittent Bonded Ribbon Production Line For Sale

With a listed operating speed of 600 m/min, this machinery offers substantial capacity for optical-fiber production. Prospective buyers should confirm the achievable speed, machine setup, and required operating conditions directly with the manufacturer before proceeding.

Shanghai Weiye OFC supplies equipment designed specifically for producing rollable ribbons containing 12 or 16 fibers. The published product information covers capabilities, technical details, and supplied systems, helping U.S. buyers begin evaluating the equipment against their manufacturing needs.

Review the listed configuration in the product description, then contact the supplier about pricing, installation, and options specific to your project. This approach helps determine which equipment details apply to your particular manufacturing site and goals.

Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. provides its business address as 201 Minyi Road, Songjiang District, Shanghai. Consider the product listing a preliminary information source, and confirm up-to-date specifications and commercial terms with the supplier. A detailed quotation request can help advance your equipment evaluation.

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Key Takeaways

• The stated operating speed is 600 m/min, although the manufacturer should confirm the applicable conditions.
• This equipment supports production of 12-fiber and 16-fiber rollable ribbon formats.
• Information about equipment functions, specifications, and included systems appears on the product page.
• Request details about pricing, installation requirements, and project-specific customization.
• A company address in Shanghai’s Songjiang District is included in the supplier information.

Overview Of The Intermittent Bonded Ribbon Production Line

The manufacturer identifies this machinery as suitable for 12- and 16-fiber rollable IBR formats. The published specifications state a 600 m/min construction speed together with a fiber diameter of Ф245 μm ±10 μm. As these are manufacturer-listed values, confirm the actual production speed and relevant operating requirements directly with the supplier.

Intermittent Bonded Ribbon Production Line

Equipment Designed For Twelve- And Sixteen-Fiber Rollable Ribbon Production

The machine configuration accommodates two different fiber counts in rollable ribbon designs. This provides a useful reference when buyers compare machinery against their required ribbon format, fiber dimensions, and material-handling arrangements.

How Intermittent Adhesive Bonding Allows Flexible Fiber Configurations

The patent’s design examples describe neighboring fiber subunits joined by adhesive bonds positioned at intervals. The patent provides an example of adhesive-bond intervals ranging between 10 mm and 1,000 mm. Unlike continuous bonding, this arrangement does not join the fibers along their entire length.

These intermittent adhesive connections allow the assembly to change from a relatively flat configuration into rolled, curled, or folded forms. These bond-spacing figures describe examples of the design approach and should not be interpreted as stated equipment settings.

• Machine details: 12 or 16 fibers, a stated speed of 600 m/min, and a diameter of Ф245 μm ±10 μm.
• Patent example: Adhesive-bond intervals ranging from 10 mm to 1,000 mm.
• Design benefit: Adaptable handling when the ribbon takes different shapes.

Applications In Optical Fiber Cable Manufacturing

Adjustable fiber layouts may allow cable designers to combine convenient splice access with space-efficient packaging. The patented design keeps fibers arranged in order while permitting sections between bonded points to shift as the cable is assembled.

High Fiber Density And Compact Cable Designs

For mass fusion splicing, an optical fiber ribbon can be arranged flat before being folded or rolled into a more compact cable. The patent identifies opportunities for reduced cable dimensions and a greater proportion of fiber area relative to the cable’s cross-sectional area. The results achieved in practice depend on the complete cable construction and its intended use.

Organizing Fiber Ribbons To Support Efficient Fusion Splicing

The ribbon format enables organized handling at the splice location while allowing the subunits to move during cable assembly. The manufacturer’s material-handling specifications identify payoff reel capacities of 25.2 km and 50.4 km of fiber. Buyers can evaluate these capacities against their production requirements and existing handling arrangements.

Specifications And Performance Of The Production Line

Before asking for pricing, assess whether the stated machine performance matches the demands of your production process. Reel compatibility and facility utility requirements are also important considerations for installation planning.

Production Speed, Fiber Diameter, And Attenuation

The stated construction speed is 600 m/min. The specified fiber diameter is Ф245 μm ±10 μm, while additional attenuation is stated as ≤0.01 dB/km at 1550 nm. Confirm the measurement conditions and expected performance directly with the manufacturer.

Compatibility With Payoff And Take-Up Reels

Two payoff reel sizes are offered, with each full reel limited to 10 kg. The take-up assembly supports a T-type reel as well as a fiber-optic reel. Verify that your selected reel configuration is compatible with the facility’s material-handling process.

Site Utilities And Environment

Plan for a 380 V ±10% power connection using a three-phase, five-wire system. The equipment should operate in an enclosed, clean, dry, draft-free area maintained at 15 to 25°C and a maximum relative humidity of 85%. Nitrogen must be supplied at 7 bar with 99.99% purity, together with compressed air at 6 bar. Verify the required utility connections before installation begins.

Equipment For Fiber Payoff And Gathering

Optical fibers are guided toward the forming section by the payoff and gathering components. The associated controls help maintain a steady supply of fiber while reducing handling risks.

Tension-Controlled Payoff System For Sixteen Spools

The active payoff accommodates 16 spools, incorporates traversing, and permits independent tension adjustment. The permitted weight for an individual spool is up to 10 kg. The technical details list 0.4 to 2 N tension with ±0.02 N accuracy, together with a 550 W motor. Because a separate overview states 40 to 150 g with ±2 g accuracy, ask the manufacturer to clarify the correct values for your intended setup.

Fiber Guiding, Break Detection, And Electrostatic Control

U-groove guides, multi-groove gathering rollers, and anti-jump components channel fibers into the forming section. Operators receive alerts about fiber problems through break detection and alarm functions. Safe handling is supported by protective guards and a pneumatic clamping mechanism. A rod-type electrostatic dust collector is positioned at the fiber exit, and additional anti-static devices help control dust throughout the gathering path.

Intermittent Adhesive Dispensing And Precision Molding

Operators can adjust adhesive positioning and mold alignment through the forming platform. These settings allow the production process to be adapted to the intended ribbon configuration.

Adjustable IBR Mold Platform For Ribbon Formation

Ribbon formation uses three mold assemblies, each capable of holding up to five Nordson EFD jet valves. The mold adjustment range extends from 0 to 15 mm, while the mold base can be maintained between 20°C and 60°C. Grouped precision dispensing valves are installed on slide tables so operators can refine their alignment and place adhesive dots carefully.

Adjustable Nozzle Configurations For Twelve- And Sixteen-Fiber Ribbon Production

The 12-fiber configuration employs a 5+5+1 valve arrangement. Production of the 16-fiber format uses a 5+5+5 configuration. Operators can adjust adhesive-dot spacing and the number of dots through the interface to match the selected optical fiber ribbon design. A dedicated adhesive is required for the coating and curing stages.

Curing Bonded Fiber Ribbons With UV-LED Technology

Adhesive across the fiber assembly is cured through a sequence of UV exposure stages. The arrangement of the ovens and their published operating values provide buyers with information for evaluating process compatibility.

Pre-Curing And Main Curing Stages

Three dedicated LED-UV ovens rated at 800 W each perform the pre-curing operation. Fibers from each mold group pass through their respective pre-curing unit before entering the principal 6 kW post-curing oven. The system uses adjustable shutters to help contain UV exposure and minimize nitrogen losses. The supplier states a principal wavelength of 395 nm ±3 nm, minimum curing degree of 85%, and post-curing power of no less than 2.5 kW.

Nitrogen Management And Curing Performance

The nitrogen flow rate and pressure can be adjusted by hand. The system additionally switches nitrogen on when starting and off when shutting down. At production speed under continuous stable conditions, the specified lamp-array power consumption is no more than 80% of total power. These specifications provide a reference for comparing equipment, although testing conditions should be verified with the supplier. Discuss how the operating settings may change depending on the adhesive and materials selected.

Visual Monitoring, Capstan, And Take-Up

Visual inspection and consistent winding help preserve fiber quality as material passes through the production line. Buyers can use the listed specifications to assess whether the machine meets the demands of their cable manufacturing process.

Real-Time Inspection Of Fiber Colors And Adhesive Dot Placement

A microscope and camera provide enlarged images in real time. Operators can inspect optical-fiber color order and verify the presence of resin dots at individual dispensing locations. By examining the optical fiber ribbon during production, operators can detect potential issues ahead of winding.

Servo-Driven Traction And Precision Take-Up

The Φ190 mm capstan traction wheel is driven by a 1 kW AC servo motor. The listed measurement accuracy exceeds 1‰. The adjustable tension range is 50 to 500 g, with control accuracy of ±5 g. Together, these settings support controlled movement and handling of the fiber ribbon.

The specified take-up speed is 600 m/min, and the maximum spool weight is 30 kg. Servo-controlled winding and traversing systems help maintain consistent material placement. The cable pitch setting allows continuous adjustment from 1 to 6 mm. Position detection and direction changes are supported by a photoelectric sensor. Check the intended cable requirements and actual operating conditions with the manufacturer.

Production Monitoring And Electrical Control Systems

Clear control functions help production staff manage settings, monitor system conditions, and prepare smooth stopping procedures. According to the manufacturer, the machinery incorporates Siemens controls alongside Schneider Electric switchgear.

PLC And Touchscreen Operation

Siemens S7-1200 and S7-1500 PLCs manage the ribbon manufacturing system through a 10.4-inch Siemens touchscreen. Low-voltage switchgear is supplied by Schneider Electric. Operators may control the entire line with interlocked units or run individual sections independently.

Process Settings, Warning Alarms, And Preset-Length Shutdowns

Through the touchscreen, operators can manage process settings, activate curing ovens, configure wire feeding, and view alarms. It also displays lamp operating hours, live lamp current, oven temperature, and the equipment’s accumulated operating time. The meter-counter calibration feature allows displayed counts to be aligned with the distance actually traveled.

A preset length can be entered to initiate slowing or stopping of the machine. The function supports managed stopping as a cable manufacturing run reaches its planned length. Verify the available controls and configuration requirements with the supplier before purchasing.

Ribbon Quality, Material Selection, And Process Compatibility

Adhesive selection affects both the consistency of coating application and the final product. The manufacturer calls for a specialized adhesive intended for the machine’s coating and curing process instead of an ordinary multipurpose product.

Specialized Adhesive Used For Bonding And Curing

The pressure-fed adhesive system provides independent valve switches so each supply path can be opened or closed as required. Adhesive flow to each dispensing point is managed using precision pressure-control valves. Air pressure can be regulated but must remain at or above the listed minimum of 0.5 MPa.

Black adhesive supply tubing helps protect the material from reactions caused by UV exposure during operation and curing. Preventing unintended exposure matters because adhesive behavior could be affected before the material reaches the fiber surface.

Confirm suitable adhesives, process parameters, and surface-finish requirements with the manufacturer before choosing materials for a secondary coating operation. Ask how the recommended adhesive performs under your intended application conditions and expected production length. Clear process instructions can help maintain quality from initial setup through final production.

Installation Requirements And Included Documentation

Ensure the workspace and utility supplies are ready before scheduling the machine’s installation. The manufacturer’s stated requirements help buyers prepare their facilities and maintain stable operation of the optical fiber equipment.

Required Facility Conditions And Connections Provided By The Buyer

Install the machinery in a clean, dry, enclosed environment protected from drafts. Maintain a room temperature of 15 to 25°C and relative humidity no higher than 85%. Provide nitrogen at 7 bar and 99.99% purity, along with compressed air at 6 bar.

The equipment package does not include connecting cables or cable trays. The buyer must arrange the principal power feed-in cable. Verify the available utilities and planned cable routes ahead of setup, especially if a secondary coating section is nearby.

Operating Manuals, Drawings, And Maintenance Information

The supplier includes documentation supporting machine installation, operation, and servicing. Inspect the supplied documentation before commissioning so personnel can organize tasks and obtain required materials.

• Operating and instruction manuals together with the overall equipment layout drawing
• Electrical schematics, wiring diagrams, and drawings for installation and maintenance
• Manuals for purchased parts and a list of wear parts for maintenance planning

These documents help maintenance and production teams prepare for initial startup and regular equipment care.

Selecting A Ribbon Production Line That Matches Your Manufacturing Requirements

First determine which finished ribbon products your business plans to offer. This production line is designed for 12F and 16F options, with a listed construction rate of 600 m/min. Assess the stated capabilities against your planned range of products, throughput requirements, and projected cable orders.

Before purchasing the machine, confirm that its take-up arrangement matches your requirements. The standard IBR reel has dimensions of Φ410 × Φ50.8 × 390 × Φ310 mm, supports up to 30 kg, and provides cable pitch adjustment from 1 to 6 mm. Check that these specifications suit your production facility and material-handling operations.

The compatibility of payoff spools should be reviewed as well. Available options include international-standard spools accommodating 25.2 km, 50.4 km, and 63 km. Obtain the exact spool dimensions before ordering materials or planning the length of manufacturing runs.

Evaluate utilities, adhesive requirements, and operator-monitoring capabilities alongside production speed. For cable manufacturing, determine whether the configuration suits fiber cable, loose tube, or another planned application. Discuss machine configuration and commissioning arrangements with Shanghai Weiye before committing to the purchase. Checking equipment suitability in advance can reduce the likelihood of costly changes after purchase.

How To Request A Quotation For The Intermittent Bonded Ribbon Production Line

U.S. buyers can evaluate a system offering 12F and 16F formats, a specified construction rate of 600 m/min, and specialized optical fiber ribbon-forming equipment. Compare these features with your planned cable products to assess equipment suitability.

When requesting a quotation, provide the required ribbon format, expected output volume, preferred reels, and available site utilities. Also describe the fiber type and handling requirements so Shanghai Weiye can evaluate the proposed configuration.

Confirm the suitability of the adhesive, the LED wavelength specification of 395 nm ±3 nm, and expected curing results before purchasing. Discuss how the stated specifications affect your intended material and finished surface-quality objectives.

Use the manufacturer’s product listing to examine the equipment information. Verify the final configuration, shipment details, and installation commissioning with Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. The supplier provides its address as 201 Minyi Road, Songjiang District, Shanghai. Telephone 021-60701630 to discuss your manufacturing requirements. Providing complete information in your quote request makes the following stages easier to clarify.