FTTH Cable Production: How the Manufacturing Process Works

Surprising fact: more than 70% of new broadband deployments in the U.S. now rely on fiber networks that need tight manufacturing control to achieve required performance.

Shanghai Weiye OFC Equipment handles complete fiber secondary coating line manufacturing, from choosing brand fibers like Fujikura or Corning® SMF-28e to final test reports that deliver 100% QA.

Our FTTH drop designs suit overhead, underground, and direct burial installation, with LSZH, polyvinyl chloride (PVC), and PE jacket options and core counts from 1–4 cores. We provide OS1/OS2 and OM2–OM4 grades plus G.652D and G.657 variants, Pantone sheath colors, and custom logo printing.

Automated machines and high-precision equipment keep line speed steady and repeatability high. Typical lead times are 4–5 days for orders under 100 km and 7–10 days for < 500 km, with an min. order of 1 km and warranty covering free replacement for confirmed quality issues.

Read on to understand how our materials, tests, and support help reduce lifecycle cost and pair the right product with your network.

• Shanghai Weiye OFC Equipment offers full manufacturing with lab validation for United States projects.
• Multiple jacket choices and optical grades support varied installation environments.
• Automated production lines ensure stable quality and stable optical performance.
• Quick lead times, low minimums, and recognized brand fibers help plan procurement reliably.
• Complete reports and after-sales warranty back product reliability and documentation needs.

Expert FTTH manufacturing by Shanghai Weiye OFC Equipment

When deadlines and performance are critical, Shanghai Weiye OFC Equipment delivers customized drop cables with full test documentation.

As a focused supplier and manufacturer, Shanghai Weiye OFC Equipment pairs specialized equipment with stringent material control. We offer custom builds and services for residential/MDU deployments. Every order comes with 100% quality assurance and full test reports.

Our lab runs high heat, salt-fog, and vibration tests to verify durability. Jacket options include LSZH, PVC, and PE. Designs include flat bow-type and figure-8/self-supporting styles and use brand fibers such as Fujikura and Corning® SMF-28e.

• Controlled production lines and in-process checks for fully auditable shipments.
• Engineering support for requirements, pilots, and scaling.
• Modern fixtures and calibration minimize variation so every cable matches operator specs.

How We Produce FTTH Cable

At Shanghai Weiye OFC Equipment, manufacturing steps are aligned to network specifications, combining brand fiber choices with rigorous test routines.

Fiber Selection & Brand Options

We match FTTH cable production line to bend radius, loss, and deployment type. Options include OS1, OS2, OM2–OM4 and G.652D and G.657.A1/A2 per ITU-T. Brand fibers such as Fujikura® and Corning® SMF-28e are available to satisfy sourcing standards.

Integrating Strength Members

Strength members employ FRP (dielectric) or metallic steel wire. FRP is preferred where non-conductivity is necessary. Steel wire provides tensile strength for longer aerial spans and grounding needs.

Extrusion & Process Control

Jacket options include LSZH for flame/smoke safety, PVC for flexibility and ease of handling, and PE for UV/moisture resistance outdoors. Closed-loop control of extruder temperature and capstan speed keeps line speed stable and dimensional tolerances.

Testing & Verification

Inline geometry and concentricity checks run during manufacturing. Final optical tests confirm loss and reflectance. Each order includes a 100% test report and lab results from high-temperature, salt fog, and vibration trials to qualify field handling and drop terminations.

Typical lead times are 4–5 days for < 100 km and 7–10 days for < 500 km. Material lot records and FAI approvals support traceability and compliance for U.S. projects.

Our FTTH Drop Cable Types and Structures

Shanghai Weiye OFC Equipment provides a focused portfolio of FTTH drop designs that suit both tight indoor routes and exposed aerial spans. Each option combines tested materials with field-termination geometry and stable optical performance.

The bow-type flat drop cable minimizes footprint for risers and conduit. It reduces bend loss for easy routing in hallways and MDUs.

Self-supporting designs for aerial spans

Self-supporting FTTH drop designs use a messenger element to carry tensile loads. Choose dielectric FRP for electrical isolation or steel wire when bonding and extra tensile strength are required.

Strength member and core layouts

We offer dielectric and metallic strength member configurations to match safety and EMI rules. Central loose-tube and flat unitube types balance crush resistance and fiber ribbone line for quick termination.

Indoor vs Outdoor Jackets

Jacket choices include LSZH for indoor flame/smoke compliance and PE for outdoor durability. Each series is qualified for mechanical/optical performance before shipment.

Production Assets for Speed and Quality

Automation with sensor feedback at Shanghai Weiye OFC Equipment reduce manual handling and boost throughput for drop patch preparation.

Our production line uses automated machines that cut/strip drop cords to raise throughput and reduce operator variability.

The CLX-BPO2 auto-stripping machine uses PLC + photoelectric control. One cycle is ~1.5 s, giving real-world speeds near 20 terminal operations per minute.

Automated Cut/Strip for Drop Cords

The equipment strips LSZH/PVC jackets and trims FRP/steel members to precise stub lengths. Cylinder-driven actuators deliver fast, repeatable motion and minimize downtime.

Closed-Loop Control for Repeatability

PLC logic and photoelectric sensors deliver precise positioning and feedback control. Inline checks update SPC charts so operators can adjust drifts before out-of-control conditions occur.

• Auto scrap ejection and ergonomic loading keep the line clean.
• PCPs document calibration and key parameters.
• Integrated assets and trained operators support FTTH volume targets without sacrificing accuracy.

CLX-BPO2 auto-stripping machine capabilities in our line

The CLX-BPO2 brings industrial-grade stripping and trimming to our line, cutting cycle time while maintaining consistent prep.

Shanghai Weiye OFC Equipment uses the CLX-BPO2 to raise output and standardize prep quality. The unit cycles in ~1.5 seconds, producing around 20 preps per minute in production.

PLC/photoelectric control deliver exact detection and repeatable actuation. That control helps keep strip lengths and reserved strength stubs within tight tolerances.

Throughput & Cycle Time

Typical operation speed is ~1.5 seconds per cycle. This translates to steady throughput under normal production conditions.

Supported jacket and reserved strength lengths

The CLX-BPO2 handles LSZH/PVC with an adjustable jacket strip length from 17.5–35.0 mm. Reserved strength member stubs are set between 7.0 and 11.0 mm to fit common termination hardware.

FRP & Steel Member Handling

The machine cleanly cuts FRP and steel wire strength elements while protecting adjacent fibers. Custom tooling are offered for non-standard cross-sections to maintain precision.

• Auto-eject scrap and sensor-triggered start reduce idle time.
• Small footprint (L40 × W18 × H18 cm), 110–220V, 50W, and 11 kg mass simplify cell integration.
• Pneumatic cylinders and closed-loop control boost reliability and reduce maintenance downtime.

Using this machine, Shanghai Weiye OFC Equipment standardizes prep so field teams receive drop parts ready for quick installation. The CLX-BPO2 supports our lines in meeting volume targets without compromising quality.

Customized specifications to fit your FTTH system

Shanghai Weiye OFC Equipment configures each build to meet your network requirements and simplify deployment. We pair concise options with predictable manufacturing windows so your teams receive ready-to-install products.

Choose 1 to 4 cores with SM or MM fiber. Options include OS1/OS2 plus OM2–OM4 along with G.652D/G.657 variants to match your optics and connector plans.

We Pantone-match sheath colors for quick field identification and consistent asset tagging.

Branding and Print Options

Select LSZH, PVC, or PE jackets to suit route and safety requirements. Custom legends/logos support inventory and warranty tracking.

Lengths, Packaging & Special Builds

Standard reel lengths are 1/2/4 km with custom reels and packaging to fit storage/handling. Choose bow-type flat or self-supporting designs and FRP or steel members to fit span and isolation requirements.

As a manufacturer, Shanghai Weiye aligns runs to your schedule and delivers documentation that detail final specs for straightforward QA on site.

Quality, Test, and Docs

Shanghai Weiye OFC Equipment builds checkpoints into production so every item ships with recorded acceptance data.

High-temperature, salt spray, and vibration laboratory testing

Our lab runs high-temperature exposure, salt spray corrosion, and vibration tests to qualify materials and assemblies. These tests recreate field stresses for indoor/outdoor applications.

Full Test Reports for Every Reel

Every fiber optic cable includes a 100% test report that records loss, return loss, and key geometry where applicable. Final inspection gates prevent nonconforming shipments before they leave the factory.

Traceability & Compliance

Lot/batch records link tests to reels/serials so audits and warranty claims are simple to verify. Documentation uses standard customer templates to accelerate approvals and receiving inspection.

• Line checks and final inspection reduce field failures and lower warranty events.
• QA packages include specifications confirmation and formatted test data for quick review.
• Continuous test trends inform preventive maintenance and raise long-term reliability.

Pricing and cost drivers for FTTH drop cable

Budgeting for a drop run starts with fiber and jacket choices and is shaped by volume and customization.

Typical prices vary widely—from about $30–$1,000 per unit—based on fiber grade (G.652/G.657/OM2–OM4), jacket chemistry (LSZH, PVC, PE), length, and design structure.

Materials, Grade, Jacket & Structure

The primary cost drivers are fiber optic grade, jacket material, and the chosen structure for deployment.

Self-supporting structures and steel strength elements raise material and labor input. Custom colors, logos, and print legends add setup time and influence price for short runs.

Length/Volume/Customization Impact

Longer reels and higher volume orders lower unit cost. Small quantities often include setup charges and higher per-unit charges.

• Changeovers and special cutters extend lead time and add cost.
• Clear RFQs with schedule alignment let Shanghai Weiye OFC Equipment match quotes to delivery windows.
• Framework agreements and indexed pricing stabilize budgets over phases.

Lead times, MOQ, and delivery for the United States

Shanghai Weiye OFC Equipment keeps lead times/logistics clear so planners can align staffing and sites. Predictable windows cut downtime and help control cost when a rollout is underway.

Typical production windows and capacity planning

Typical production windows are 4–5 days for < 100 km and 7–10 days for < 500 km. We plan capacity to track your milestones and to keep deliveries on time.

The service team issues production updates and tracking so installation teams can plan arrivals. For tight schedules, we hold contingency capacity to accelerate critical-path orders.

Why MOQ Matters

The MOQ is one kilometer. This reflects setup needs such as wire/die adjustments that use startup material and generate scrap.

We review your length and staging plans to choose reel sizes that cut waste and handling. Batch releases can balance inventory holding with more frequent small-site deliveries.

Where and How to Deploy

Site conditions dictate whether a self-supporting aerial, duct pull, or direct burial is the right choice for a project.

Aerial vs Duct vs Direct-Buried

For aerial runs, Shanghai Weiye OFC Equipment recommends self-supporting designs with appropriate members to manage sag/tension for long-term stability.

Duct installations perform best with low-friction sheaths and crush-resistant builds so pulling does not damage fibers. PE jackets are typical for underground and buried paths where moisture resistance is needed.

Direct-buried designs require proper depth control per local codes and moisture-resistant jackets to protect the optic core over time.

Indoor Distribution and ONT

Indoor riser/plenum routes favor LSZH jackets to meet smoke/flame codes. Flat drop profiles strip clean and present controlled strength stubs for fast ONT terminations.

We guide the choice of steel or FRP (dielectric) strength members based on bonding needs, lightning risk, and hardware fit. Standardized prep from the production line shortens install time and minimizes scrap.

Our approach delivers a consistent installation across indoor/outdoor transitions. That leads to fewer callbacks, speeds activations, and stable field performance for your system.

Comprehensive Support & After-Sales

Our team coordinates tests, line schedules, and installation guidance to remove surprises during deployment.

Shanghai Weiye OFC Equipment offers engineering support from early requirements through approved drawings and pilot builds. We deliver documentation templates and clear install notes so field crews work from the same plan.

After-sales service covers rapid response, root-cause analysis, and corrective actions. All products ship with full test reports and traceability to support QA acceptance.

• Round-the-clock availability for status updates and technical guidance.
• Warranty with free replacement if any quality problems are confirmed.
• Schedule coordination for expedites and urgent changes.
• Config control so shipped items match agreed specs consistently.

Conclusion

Choose Shanghai Weiye OFC Equipment for tailored drop builds, short lead times, and traceable quality records.

We provide custom FTTH drops that pair material choices with validated manufacturing and lab testing. Every reel includes a 100% test report and documented lab trials to support field acceptance in the United States.

A hardened production line, including CLX-BPO2-enabled prep machines, reduces variability and speeds turnaround. Our equipment and machines standardize strip/stub lengths so installers get consistent results at turn-up.

From fiber selection to jacket, printing, and packaging, we balance design and cost to extend service life. Dedicated support covers scheduling/logistics/after-sales so your deployment remains on plan.

Contact Shanghai Weiye OFC Equipment to align specifications, timeline, and volume. We stand behind every shipment with laboratory validation and responsive support.